Top 5 Best Welder For Thin Metal Review of 2021

The welder has a significant impact on any welding job you undertake. Rather than choosing the same welder for every application, it is good to choose one according to the application you are undertaking.

When you’re welding thin metal, it is good to go with the welder, precisely designed for thin metal. Even when you have this prerequisite, you will come across hundreds of welders.

To help you choose the best welder for thin metal, we have compiled a list of the five best welders suitable for thin metals. Once you go through the list below, it will become easier for you to choose the right one.

Best Welder For Thin Metal Review

Forney Easy Weld 261, 140 FC-i Welder:

The highlight of this welder is its 140 amp output. Due to the same, it can weld steel as well as other metals with ease.

With a weight of just 19 lbs, you can carry it with you wherever you go. So, you can use it for personal and commercial applications. You can undertake repair, maintenance, and fabrication jobs as well.

The heavy-duty metal casing ensures that wear and tear is not going to be a problem.

It is good enough for wire rolls from 2 lbs to 10 lbs.

Wondering about the accessories which you get along with it?

You get 8 feet MIG gun and 8 feet ground clamp. The integrated handle ensures that moving it around is going to be easy as well. You get an adapter to power it as well.

Additionally, it offers you wire feed speed control as well. You can customize the speed as per your requirement. It allows you to use the wire economically and in the right way when welding anything metal.This is the best welder under 1000 $.

The holistic set of features help it stand out among others.


  • Suitable for welding steel and other metals
  • Lightweight design
  • Heavy-duty casing
  • Includes accessories
  • Allows you to control wire feed speed


  • Limited instructions

Lotos CT520D 50 AMP Air Plasma Cutter:

The welder that we are speaking about now consists of a plasma cutter technology. The ideal cut thickness which it can inflict is 0.5 inches. The maximum thickness which it can handle is 0.75 inches.

The plasma cutter has a handle on top. That is why; it becomes easier for you to carry it with you wherever you go.

Another highlight of this welder is that it uses compressed air to cut through steel, alloy steel, aluminum, stainless steel, etc.

With the help of a 200 amp DC TIG electric current output, you can be sure that this welder can handle stainless steel as well as regular steel.

Moreover, with a start arc torch and precise foot pedal, controlling it is certainly possible. That is why; you can start it quickly as well.

The pre-installed design means that you can start using it in no time. Also, connecting it with the air compressor is easy as well.

In addition to the 200 amp TIG welder, it comes with the 50 AMP plasma cutter, and 200 lbs stick welder. The 3 in 1 functionality means that you need not worry about buying any other once you buy it.

It can inflict precision cuts, which ensures that you need not worry about any error.

The dual voltage design means that you can operate it efficiently. It can work at 110V as well as 220V. It also has a dual-frequency rating of 50 Hz and 60 Hz. That is why; using it in any part of the world is certainly possible and easy.

The ease of use of this welder for thin metal makes it a reliable choice.


  • Suitable for precision cuts
  • 3 in 1 functionality
  • Portable design
  • Easy to use


  • Packaging can be better

PRIMEWELD TIG225X 225 Amp IGBT AC DC Tig/Stick Welder:

The 225A output of this welder makes it a good choice. It is a TIG/stick welder. The pulse function ensures that it can handle metals like steel as well. Moreover, if you’re using it with 10 other metals, you have nothing to worry about.

It can work at 110 V and 220 V. That is why; you need not worry about stepping up the voltage or stripping it down.

It consists of a start hand torch. That is why starting the welding is easy. Not only that, it has a precise foot pedal as well. It will help you control the heat easily. You need not bend again and again to do so.

The pulse width modulation technology makes it more efficient. It has an inbuilt inverter as well. That is why; you will not have to worry about voltage fluctuations and other such problems.

In market you get the accessories wrong with this welder. You need not buy them separately.

The welder’s design is such that you can use it for professional applications and DIY functions.

The pulse function and various other features on offer make it one of the best welders for thin metal.


  • 225 amp output
  • 2 in 1 functionality
  • Dual voltage rating
  • Highly versatile


  • Bit bulky

Hobart 500570 Stickmate:

Do you prefer a more rugged welder?

If so, you should consider this option. The rugged construction means that you can carry it with you wherever you go.

The handle on top makes it portable. You will be able to take it with you wherever you go. Another reason why it is portable is that it has a weight of just 20 lbs.

The electrode cable is 10 feet. Due to the same, powering it is easy. Additionally, it consists of 6.5 feet power cord, 10 feet work table. All these features make it easy to power no matter where you are.

The adapter that it comes with it is rated for 120 V and 240 V. It means that buying any other accessory to power it is not going to be an issue.

The 160 amp output makes it perfect for welding steel, stainless steel, and other metals as well. It can tackle 5/32 inches steel quite easily.

The 30% duty cycle ensures that it is extremely efficient. You need not worry about excessive electricity consumption either.

In case you want to buy this welder with electrodes, there are three different variants that help you do the same. It is available in 5 lb electrodes, 10 lb electrodes, and electrodes and hammer as well. It means that if you need additional accessories, you can choose the variant accordingly.

The temperature range control which it has on offer allows you to customize the welding quite easily.It is one of the best welders for beginners.

The customization options, as well as the portable design, make it a reliable choice.


  • Includes necessary accessories
  • Available in different variants
  • The output of 160 amps
  • Dual voltage rating


  • The quality of cables can be better

Lincoln Electric K2278-1 Handy Core:

Are you looking for a welder that can handle mild steel welding?

If so, you should consider this one. The one that we are speaking about now can handle 1/8th inch mild steel.

It works with 115 V and a 20 amp outlet. That is why; you will not need a special outlet to use this welder.

The design of the welder is such that it is perfect for beginners as well as novice users.

The handle on top allows you to move it around quite easily. It is also lightweight. Due to the same, it becomes easy for you to carry it with you wherever you go.

Along with the welder, you get a face shield as well. It means that you will not have to worry about safety while using this welder as well.

The maximum output is 88 amps. However, it is a good idea to operate it at 70amps. It is perfect for personal applications due to the same.

It comes with a small wire roll as well. If you want to use it right away, the wire roll can certainly come to your rescue. The quality of the wire is good enough as well. It means that you will get proper welding done with the help of that wire roll quite easily.

There is a nozzle separator on offer as well. It certainly makes it easy for you to use this welder.

The fact that this welder comes with all the necessary accessories and the portable design makes it a great choice.


  • Portable design
  • 88 amps output
  • Suitable for various metals
  • Comes with necessary accessories


  • The quality of accessories can be better

Final Word

Instead of going through hundreds of welders for thin metal, it is a much better idea to follow our list of the 5 best welder for thin metals above. We have taken into account various specifications and features of numerous welders to compile this list of 5 options. Once you choose from the list of 5 welders above, you can be certain that you’re going with the best. In a nutshell, you need not be disappointed when choosing from the welders which we have listed above.

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